Hochschule Karlsruhe Hochschule Karlsruhe - University of Applied Sciences
Hochschule Karlsruhe Hochschule Karlsruhe - University of Applied Sciences
Kälte-, Klima- und Wärmepumpentechnologie

Refrigeration systems with propane (R290)

Refrigeration systems with propane (R290) in oil-free refrigerant circuit and gas-bearing turbo compressors

In the course of the Ecodesign Directive, increasingly stringent requirements are being placed on liquid chillers with regard to minimum energy efficiency values. In some areas of application, the minimum efficiency values can only be achieved at great expense with conventional systems using conventional partially halogenated hydrocarbons as refrigerants. One way to improve the energy efficiency of such systems is to use propane as a refrigerant. In comparison, propane has good thermodynamic properties and a low climate impact (GWP = 3).

In addition, most refrigeration and air conditioning systems are operated with oil-lubricated compressors. Even when oil separators are used, a small amount of the refrigeration machine oil always enters the refrigeration system through the oil throw. Here it is deposited as a thin film on the piping and inner walls of the heat exchangers. The oil film increases thermal resistance and pressure drop, reducing the efficiency of the heat exchangers. To avoid the degradation caused by the oil, oil-free turbo compressors can be used.

The aim of the project is to develop a water-cooled liquid chiller using the natural but flammable refrigerant propane (R290), which is operated oil-free using a turbo-compressor. With this novel technology, an energy efficiency increase of 5 to 15 % compared to conventional systems is targeted.

Current information about the project

Within the scope of the research project, the novel refrigeration system will be investigated both experimentally and computationally. In the first step, a computational simulation of the new refrigeration system will be carried out based on theoretical preliminary considerations using the EES software. For the experimental investigation, a test bench for the novel refrigeration system will be set up.

Students

Students have the opportunity to participate in the development of the test bench or the experimental investigation of the novel refrigeration system within the framework of project (PA, R & D) and final theses (Bachelor, Master). Open topics can be found under student research or by direct contact with the responsible staff member.

Project partners and funding

Secon GmbH
Teqtoniq GmbH
ZIM funding from the German Federal Ministry for Economic Affairs and Energy (BMWi)

Funding period

2020-2022

Last updated

20.10.2022

Contact

Project staff

Pascal Jaensch

Tel.: +49 721 925-1858
pascal.jaenschspam prevention@h-ka.de